Hybrid Genset

Hybrid Genset

FEATURES

  • Compact system design :Allow simple renovation and installation; efficient regular maintenance;
  • Durable and stable for sea port environment application;
  • Super Ni-MH storage battery: New Hi-Tec product for Port equipment application;
  • Stable and simply system configuration;
  • Low fuel consumption generator set: Only for charging the battery;
  • Intelligent central control system: Allow to collect the data of RTG and the condition of Super Ni-MH storage battery for controlling the generator set start/stop, AFE AC/DC driver output, and recording the data of generator set, battery, etc.;
  • Data sim card: Be able to transmit the data to Powertec server for monitoring the system operation. (Optional)

 

1. Integrated protective system-room

Combined by the separate generator set room and electrical room (storage battery, AC/DC driver, DC/AC converter, AC, etc.)

  • Be capable of dismantling the generator set from the system-room for top/general overhaul;
  • Each battery pack was equipped with the independent insulation board for convenience service/replacement
  • Acrylic plate are installed on every electrification unit for safety consideration;
  • Mushroom type roof ensure the enough air inlet and prevent the raining;
  • The accurate fuel measurement system makes the details fuel consumption measure possible.
  • The Electrical room adopts the container type lock for leak proofing and heat insulation;
  • Customized design allow to cover different brands equipment and different driver system, also different customers standard;.
  • Economic and efficiency system made the ROI low to 1 year;

2. Super Ni-MH storage battery

  • High safety and reliability:
    1C unlimited charge and discharge.
    15Kg/cm2 double safety valve for fast air exhaust.
    100Kg/cm2 pressure bearing.
    No explode or burning guarantee under any kind of operation.
  • Wide operation temperature range(-30 to +65):
    3C fully continuous charge and discharge under -20℃.
    10C fully continuous charge and discharge under +60℃.
  • Low heat production & energy leakage:
    -Adopt 37.5Wh/30Ah battery(0.3mΩInternal resistance) to ensure the low heat production.
    -Up to 80% for 1 year and 50% for 3 year of the battery will be kept (Begin with 100%).
  • Fast charge and discharge ability:
    Be able to do the continuous charge with 20C, and continuous discharge with 30C.
    Available for 30C pulse charge (the battery can be charged to 80% within 2.5min) & 40C pulse discharge (Full discharge within 2min).
  • Long storage period for charged electric:
    Maintain 80% charged electric after 1 year(full charged)
    Maintain 50% charged electric after 3 year(full charged)
  • Long life cycle:
    5 years standard warranty, can be extended to 8 years with yearly inspection service
  • Simple installation, dismantle, re-cycling:
    Modularize and paten connection design allows safe and fast replacement;
  • Environmental-protective material and high value recycle:
    -Up 95% of all materials can be re-used
    -Up to 30% of the total battery pack value can be recycled by battery factory;

3. Diesel generator set

General data of diesel genset
Genset Prime Power: 110kw
Standby Power: 120kw
Engine Cummins, Yuchai.
Alternator Stamford
Radiator For port application
Controller Powertec GC series controller for port application
Battery Maintenance free battery

 

No. RTG Type Power Fuel Consumption Annual Moves Fuel saving
(kW) (L/TEU)
1 Traditional 440 1.98 80000
2 Powertec Hybrid System 110 0.7 80000 63%
Remarks:                                                                                                                                                                    1. The traditional data is calculated and based on the operation data of RTGC(GE Drive system) in the terminal of China. The generator set power is 400KW with KTA19-G4 engine and the operation efficiency is 9.88M/H)                                                                                                                                  2. The Powertec hybrid system data: Battery system is power source of the RTGC, the generator set is only for charging the battery.

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